Experimental research of residual stresses kinetics in the hardened hollow cylindrical specimens
Journal of Samara State Technical University, Ser. Physical and Mathematical Sciences, Tome 20 (2016) no. 2, pp. 290-305.

Voir la notice de l'article provenant de la source Math-Net.Ru

We study experimentally the effect of the axial tension load on the residual stresses relaxation in the surface-hardened hollow cylindrical specimens of D16T aluminium alloy at a temperature of 125 $^\circ$C. The surface is hardened by the air shot-peening. We describe the testing machine and the routine of experiment. The experimental curves of hardened specimens creep under the axial loads $353$, $385$, $406.2$, $420$ MPa and test duration of 100–160 hours are obtained. The axial and circumferential residual stresses after the hardening and the creep at the given temperature and load conditions are constructed by the method of circles and strips. The significant qualitative and quantitative changes of residual stresses take place under the tension load $\bar \sigma$ in comparison with the thermal exposure (heat exposal with no load). The relaxation of residual stresses is essentially independent of the thermal exposure. In contrast, the loading leads to the significant residual stresses relaxation and to the changes in the distribution type. The axial and circumferential residual stresses evolve from the compressive to the tension with the increase of the axial tension load. Also the depth of residual stresses location changes with the increase of the axial tension load from the 600 microns in the original state after the air shot-peening to the 250–300 microns after the creep under the given loading. It is very important for the engineering applications to take into account the described behaviours of the residual stresses in the hardened specimens of D16T alloy when predicting the characteristics of endurance of the surface-hardened details operate under the elevated temperatures.
Keywords: hollow cylinder, surface plastic hardening, residual stresses, creep, axial loading, relaxation of residual stresses.
@article{VSGTU_2016_20_2_a6,
     author = {V. P. Radchenko and V. A. Kirpichev and V. V. Lunin and A. P. Philatov and A. P. Morozov},
     title = {Experimental research of residual stresses kinetics in the hardened hollow cylindrical specimens},
     journal = {Journal of Samara State Technical University, Ser. Physical and Mathematical Sciences},
     pages = {290--305},
     publisher = {mathdoc},
     volume = {20},
     number = {2},
     year = {2016},
     language = {ru},
     url = {http://geodesic.mathdoc.fr/item/VSGTU_2016_20_2_a6/}
}
TY  - JOUR
AU  - V. P. Radchenko
AU  - V. A. Kirpichev
AU  - V. V. Lunin
AU  - A. P. Philatov
AU  - A. P. Morozov
TI  - Experimental research of residual stresses kinetics in the hardened hollow cylindrical specimens
JO  - Journal of Samara State Technical University, Ser. Physical and Mathematical Sciences
PY  - 2016
SP  - 290
EP  - 305
VL  - 20
IS  - 2
PB  - mathdoc
UR  - http://geodesic.mathdoc.fr/item/VSGTU_2016_20_2_a6/
LA  - ru
ID  - VSGTU_2016_20_2_a6
ER  - 
%0 Journal Article
%A V. P. Radchenko
%A V. A. Kirpichev
%A V. V. Lunin
%A A. P. Philatov
%A A. P. Morozov
%T Experimental research of residual stresses kinetics in the hardened hollow cylindrical specimens
%J Journal of Samara State Technical University, Ser. Physical and Mathematical Sciences
%D 2016
%P 290-305
%V 20
%N 2
%I mathdoc
%U http://geodesic.mathdoc.fr/item/VSGTU_2016_20_2_a6/
%G ru
%F VSGTU_2016_20_2_a6
V. P. Radchenko; V. A. Kirpichev; V. V. Lunin; A. P. Philatov; A. P. Morozov. Experimental research of residual stresses kinetics in the hardened hollow cylindrical specimens. Journal of Samara State Technical University, Ser. Physical and Mathematical Sciences, Tome 20 (2016) no. 2, pp. 290-305. http://geodesic.mathdoc.fr/item/VSGTU_2016_20_2_a6/

[1] Kravchenko B. A.,Krutsilo V. G., Gutman G. N., Termoplasticheskoe uprochnenie — rezerv povysheniya prochnosti i nadezhnosti detaley mashin [A Thermoplastic Hardening as a Reserve of the Increase of Strength and Reliability of Machine Parts], Samara State Technical University, Samara, 2000, 216 pp. (In Russian)

[2] Pavlov V. F., Kirpichev V. A., Ivanov V. B., Ostatochnye napryazheniya i soprotivlenie ustalosti uprochnennykh detaley s kontsentratorami napryazheniy [Residual Stresses and Fatigue Resistance of Hardened Parts with Stress Concentrators], Samara Scientific Center, Russian Academy of Sciences, Samara, 2008, 64 pp. (In Russian)

[3] Kolotnikova O. V., “Effectiveness of hardening by methods of plastic surface deformation of components operating at high temperatures”, Strength of Material, 15:2 (1983), 292–295 | DOI

[4] Radchenko V. P., Kocherov E. P., Saushkin M. N., Smyslov V. A., “Experimental and theoretical investigation of the effect of tensile load on relaxation of residual stresses in a hardened cylindrical specimen under creep conditions”, J. Appl. Mech. Tech. Phys., 56:2 (2015), 169–177 | DOI | DOI | MR

[5] Birger I. A., Ostatochnye napryazheniya [Residual stresses], Mashgiz, Moscow, 1963, 262 pp. (In Russian)

[6] Egorov V. I., Mitriaev K. F., Kramarovskii B. I., “Relaxation of residual stresses in heat-resistant steels and alloys”, Issledovaniia obrabatyvaemosti zharoprochnykh i titanovykh splavov [Researchs of the machinability of heat-resistant and titanium alloys], Kuibyshev Aviation Institute, Kuibyshev, 1978, 90–96 (In Russian)

[7] Papsheva N. D., “The influence of temperature on the hardening effect stability”, Poverkhnostnoe uprochnenie detalei mashin i instrumentov [Surface hardening of machine parts and tools], Kuibyshev Polytechnic Institute, Kuibyshev, 1976, 68–71 (In Russian)

[8] Tseitlin V. I., Kolotnikova O. V., “Relaxation of residual stresses in gas-turbine engine parts”, Strength of Materials, 12:8 (1980), 982–984 | DOI

[9] Matalin L. A., Tekhnologicheskie metody povysheniia dolgovechnosti detalei mashin [Technological methods to improve the durability of machine parts], Tekhnika, Kiev, 1971, 144 pp. (In Russian)

[10] Getsov L. B., Detali gazovykh turbin (material i prochnost') [Details of gas turbines (material and strength)], Mashinostroenie, Leningrad, 1982, 296 pp. (In Russian)

[11] Grinchenko I. G., Uprochnenie detalei iz zharoprochnykh i titanovykh splavov [The hardening of parts of heat-resistant and titanium alloys], Mashinostroenie, Moscow, 1971, 120 pp. (In Russian)

[12] Radchenko V. P., Kirpichev V. A., Lunin V. A., “Influence of thermoexposition on residual stresses of specimens from EP742 alloy after the ultrasonic hardening”, Vestn. Samar. Gos. Tekhn. Univ. Ser. Tech. Nauki, 2012, no. 3(35), 147–154 (In Russian)

[13] Khadraoui M., Cao W., Castex L., “Experimental investigations and modelling of relaxation behaviour of shot peening residual stresses at high temperature for nickel base superalloys”, Materials Science and Technology, 13:4 (1997), 360–367 | DOI

[14] Buchanan D. J., John R., “Relaxation of shot-peened residual stresses under creep loading”, Scripta Materialia, 59:3 (2008), 286–289 | DOI

[15] Xie L., Jiang C., Ji V., “Thermal relaxation of residual stresses in shot peened surface layer of (TiB + TiC)/Ti-6Al-4V composite at elevated temperatures”, Materials Science and Engineering: A, 528:21 (2011), 6478–6489 | DOI

[16] Foss B. J., Gray S., Hardy M. C., Stekovic S., McPhail D. S., Shollock B. A., “Analysis of shot-peening and residual stress relaxation in the nickel-based superalloy RR1000”, Acta Materialia, 61:7 (2013), 2548–2559 | DOI

[17] Prevéy P., Hornbach D., Mason P., “Thermal residual stress relaxation and distortion in surface enhanced gas turbine engine components”, Proceedings of the 17th Heat Treating Society Conference and Exposition and the 1st International Induction Heat Treating Symposium, D. L. Milam et.al., ASM, Materials Park, OH, 1998, 3–12 http://www.lambdatechs.com/documents/219.pdf

[18] Hoffmann J., Scholtes B, Vöhringer O., Macherauch E., “Thermal Relaxation of Shot Peening Residual Stresses in the Differently Heat Treated Plain Carbon Steel Ck 45”, Proceedings of the International Conference Shot Peening, v. 3, eds. H. Wohlfahrt, R. Kopp, O. Vöhringer, DGM Informationsgesellschaft, Oberursel, 1987, 239–246 http://www.shotpeener.com/library/pdf/1987102.pdf

[19] Radchenko V. P., Saushkin M. N., “Direct method of solving the boundary-value problem of relaxation of residual stresses in a hardened cylindrical specimen under creep conditions”, J. Appl. Mech. Tech. Phys., 50:6 (2009), 989–997 | DOI | MR | Zbl

[20] Radchenko V. P., Tsvetkov V. V., “Kinetics of the stress-strain state of surface hardened cylindrical specimen under complex stress state of creep”, Vestn. Samar. Gos. Tekhn. Univ. Ser. Fiz.-Mat. Nauki [J. Samara State Tech. Univ., Ser. Phys. Math. Sci.], 2014, no. 1(32), 93–108 (In Russian) | DOI | Zbl

[21] Radchenko V. P., Saushkin M. N., Polzuchest' i relaksatsiya ostatochnykh napryazheniy v uprochnonnykh konstruktsiyakh [Creep and Relaxation of Residual Stresses in Hardened Structures], Mashinostroenie-1, Moscow, 2005, 226 pp. (In Russian)

[22] Radchenko V. P., Saushkin M. N., “Mathematical models of recovery and relaxation of residual stresses in the surface-hardened of cylindrical structural elements under creeping”, Izv. Vyssh. Uchebn. Zaved., Mashinostr., 2004, no. 11, 3–17 (In Russian)

[23] Saushkin M. N., Afanas'eva O. S., “Investigation of relaxation of residual stresses in the surface-hardened disk hole of gas-turbine”, Vestn. Samar. Gos. Tekhn. Univ. Ser. Fiz.-Mat. Nauki [J. Samara State Tech. Univ., Ser. Phys. Math. Sci.], 2007, no. 2(15), 51–59 (In Russian) | DOI

[24] Saushkin M. N., Afanas'eva O. S.,Prosvirkina E. A., “Assessment of relaxation of residual stresses in hardened spinning blade under creep conditions”, Vestn. Samar. Gos. Tekhn. Univ. Ser. Fiz.-Mat. Nauki [J. Samara State Tech. Univ., Ser. Phys. Math. Sci.], 2007, no. 1(14), 62–70 (In Russian) | DOI

[25] Kirpichev V. A., Saushkin M. N., Afanas'eva O. S., Smyslov V. A., “Prediction of fatique point for hardened parts under high temperature”, Vestn. Samar. Gos. Tekhn. Univ. Ser. Fiz.-Mat. Nauki [J. Samara State Tech. Univ., Ser. Phys. Math. Sci.], 2010, no. 1(20), 218–221 (In Russian) | DOI

[26] Ivanov S. I., “On determination of residual stresses in a cylinder by the method of rings and strips”, Ostatochnye napriazheniia [Residual Stresses], Kuibyshev Aviation Institute, Kuibyshev, 1974, 32–42 (In Russian)

[27] Ivanov S. I., “Determination of residual stresses in the surface layer of the cylinder”, Voprosy prochnosti elementov aviatsionnykh konstruktsii [Issues of strength of aircraft structural elements], Kuibyshev Aviation Institute, Kuibyshev, 1971, 153–168 (In Russian)

[28] Radchenko V. P., Pavlov V. P., Saushkin M. N., “Investigation of surface plastic hardening anisotropy influence on residual stresses distribution in hollow and solid cylindrical specimens”, PNRPU Mechanics Bulletin, 2015, no. 1, 130–147 (In Russian) | DOI | MR

[29] Lunin V. V., Methods for calculating the stress-strain state and the fatigue limit for hardened cylindrical parts with stress concentrators during creep, The thesis for the Candidate Degree of Technical Sciences, Specialty 01.02.04, Perm, 2015, 173 pp. (In Russian)