Stationary automatic vibration control and analysis systems: application experience
Journal of computational and engineering mathematics, Tome 4 (2017) no. 1, pp. 3-15.

Voir la notice de l'article provenant de la source Math-Net.Ru

In the modern world, there is a growing demand for stationary vibration control and analysis systems. Planetary gearboxes, gear-type stand drives of rolling mills, intermediate roll bearings, electric drive bearings and pump bearings have been equipped with vibration control systems. The objective of this research is to extend the area of use for stationary vibration control and analysis systems in metal industry. This research involves the choice of mechanical vibration quantitative parameters, the definition of concept for vibration analysis results visualization, design and implementation of mimic panels to display vibration analysis results for metal industry units. This research was carried out in the nondestructive inspection laboratory of the Closed Joint-Stock Company "KonsOM SKS" from 2011 to 2016. The research group used methods of data collecting and visualization through server technology and statistical data processing. As results of this research, the increased overhaul equipment lifetime intervals were achieved and science-based schedules for equipment maintenance were formed. Stationary vibration analysis systems have been implemented in shops of a large steel company of the Russian Federation for mechanisms of agglomeration machines, cold and hot rolling mills, bending-stretching machine and floating pump.
Keywords: defect, root mean square, mimic panel, monitoring, stationary vibration control system, vibration analysis, vibration sensor.
@article{JCEM_2017_4_1_a0,
     author = {E. N. Ishmetyev and O. S. Logunova and A. N. Panov and D. V. Chistyakov and E. E. Bodrov},
     title = {Stationary automatic vibration control and analysis systems: application experience},
     journal = {Journal of computational and engineering mathematics},
     pages = {3--15},
     publisher = {mathdoc},
     volume = {4},
     number = {1},
     year = {2017},
     language = {en},
     url = {http://geodesic.mathdoc.fr/item/JCEM_2017_4_1_a0/}
}
TY  - JOUR
AU  - E. N. Ishmetyev
AU  - O. S. Logunova
AU  - A. N. Panov
AU  - D. V. Chistyakov
AU  - E. E. Bodrov
TI  - Stationary automatic vibration control and analysis systems: application experience
JO  - Journal of computational and engineering mathematics
PY  - 2017
SP  - 3
EP  - 15
VL  - 4
IS  - 1
PB  - mathdoc
UR  - http://geodesic.mathdoc.fr/item/JCEM_2017_4_1_a0/
LA  - en
ID  - JCEM_2017_4_1_a0
ER  - 
%0 Journal Article
%A E. N. Ishmetyev
%A O. S. Logunova
%A A. N. Panov
%A D. V. Chistyakov
%A E. E. Bodrov
%T Stationary automatic vibration control and analysis systems: application experience
%J Journal of computational and engineering mathematics
%D 2017
%P 3-15
%V 4
%N 1
%I mathdoc
%U http://geodesic.mathdoc.fr/item/JCEM_2017_4_1_a0/
%G en
%F JCEM_2017_4_1_a0
E. N. Ishmetyev; O. S. Logunova; A. N. Panov; D. V. Chistyakov; E. E. Bodrov. Stationary automatic vibration control and analysis systems: application experience. Journal of computational and engineering mathematics, Tome 4 (2017) no. 1, pp. 3-15. http://geodesic.mathdoc.fr/item/JCEM_2017_4_1_a0/

[1] Yu. A. Brazhkin, “Vibrokontrol stanochnogo oborudovaniya i tekhnologicheskikh protsessov obrabotki metallov”, Izvestiya MGTU “MAMI”, 2007, no. 2 (4), 143–147

[2] S. T. Antipov, A. N. Ryazanov, A. V. Sharov, V. V. Korzin, “Diagnostika podshipnikovogo uzla nozhevogo vala kuttera po nizkochastotnoi vibratsii”, Vestnik Voronezhskogo gosudarstvennogo universiteta inzhenernykh tekhnologii, 2015, no. 1 (63), 7–11

[3] E. V. Ramenskaya, “Analiz vibroaktivnosti metallorezhuschikh stankov”, Vestnik Sibirskogo gosudarstvennogo aerokosmicheskogo universiteta, 2006, no. 6 (13), 86–89

[4] D. V. Stalinskii, Yu. A. Sizyi, P. V. Romanchenko, “Modelirovanie vibratsii ruchnoi shlifovalnoi mashiny IP2014P”, Vostochno-Evropeiskii zhurnal peredovykh tekhnlogii, 1:7 (73) (2015), 13–19 | DOI

[5] A. V. Ozerov, “Otsenka vibrosostoyaniya aviatsionnykh gazoturbinnykh dvigatelei s ispolzovaniem lazernogo vibrodatchika”, Nauchnyi vestnik MGTU GA, 2008, no. 130, 150–155

[6] P. A. Korchagin, I. A. Chakurin, “Snizhenie vibronagruzhennosti rabochego mesta operatora avtogreidera na baze traktora ZTM-82”, Vestnik Sibirskoi gosudarstvennoi avtomobilno-dorozhnoi akademii, 2009, no. 11, 10–14

[7] V. V. Belyaev, “Matematicheskaya model poverkhnosti grunta, obrabotannaya avtogreiderom”, Stroitelnye i dorozhnye mashiny, 2006, no. 8, 18–21

[8] A. S. Ratnikov, A. G. Kirillov, “Proverka diagnosticheskogo parametra dlya otsenki tekhnicheskogo sostoyaniya kardannoi peredachi”, Aktualnye napravleniya nauchnykh issledovanii XXI veka: teoriya i praktika, 3:8-2 (19-2) (2015), 348–352

[9] J. Dybala, “Vibrodiagnostics of gearboxes using NBV-based classifiers: A pattern recognition approach”, Mechanical Systems and Signal Processing, 38:1 (2013), 5–22 | DOI

[10] F. S. Sweeny, D. N. Fry, “Thermal Shield Support Degradation in Pressurized Water Reactors”, Flow Induced Vibration, 1989, no. PVP 104, 234–257

[11] G. V. Arkadov, A. I. Trofimov, A. I. Usanov, “Vibratsionnye issledovaniya vodo-vodyanykh energeticheskikh reaktorov na etapakh proektirovaniya, vvoda v deistvie, naznachennogo i prodlennogo srokov ekspluatatsii”, Izvestiya vysshikh uchebnykh zavedenii. Yadernaya energetika, 2007, no. 4, 3–14

[12] K. Monkova, P. Monka, “Vibrodiagnostics and its Application in Manufacturing Practice”, Applied Mechanics and Materials, 2013, no. 390, 220–224 | DOI

[13] A. Cereska, “Vibrodiagnostics and Monitoring of the Mechanical-Dynamic Elements of Mechatronic Systems”, Solid State Phenomena, 2015, no. 220-221, 153–160 | DOI

[14] GOST ISO 10816/1-1997, Vibratsiya. Otsenka vibratsii mashiny po izmereniyam na nevraschayuschikhsya detalyakh. Obschie trebovaniya, 18, Minsk, 1997

[15] E. N. Ishmetyev, O. S. Logunova, Y. N. Volshchukov, P. L. Makashov, V. V. Barankov, E. G. Filippov, “On the aspect of implementing solutions for information support of industrial plant control systems”, The International Journal of Advanced Manufacturing Technology, 85:5 (2016), 1779–1791 | DOI